Forms the following forms comprise a first article inspection report fair as9102 form 1. Background advanced product quality planning apqp is a process developed in the late 1980s by a commission of experts gathered around big three us automobile industry. First article inspection 9102b updated faqs page 2 revision date. As9102 first article inspection procedure jnf specialties. Your tolerances are automatically applied and the spec limits are calculated. Fai as9102b is a unique standard updated by sae to emphasize the value of the fai process. Standard society of aerospace automotive engineers because piloting a plane is just like driving a car dumbas9100c a smartass guide to as9100 issued 199911 revised 200901 rejected by boeing 200902 rerevised 200903 rejected again, this time by honeywell 200904 rererevised 200905 ok, guys, enough already 200906. This white paper is designed to clear up any misunderstandings regarding documents required by this standard, as well as outlining nonmandatory documents that are commonly used. Iaqg was represented by aerospace companies in americas, asia, and europe and sponsored by sae, sjac, and aecma who have responsibility for technical content of the standard. En 9102 en 9102 aerospace series quality systems first article inspection requirements 1. As9102 first article inspection rev b free download forms. Free as9120 faqs stepbystep implementation instruction along with all of the free as9120 materials we also offer as9120 document templates, as9120 software, iso procedure downloads, and as9120.
Aerospace first article inspection requirement sae. Free as9102 rev b template as an excel workbook with forms 1, 2, and 3. Purchase transactions are conducted on techstreets secure site and are not combined with a purchase from as9120store. The as9102 standard establishes documentation requirements for the first article inspection fai. Revision 3, standard test method for evaluating triboelectric charge generation and decay free pdf industry standards. Balloon your part drawings and extract the characteristics in one step. Supplier fais all detailed, assembly, and subassembly part shall have a fai done. Q2a first article inspection fai as9102 lockheed martin. Many standards are available to download in pdf format. Additional changes to the standard requirements, definitions, and associated notes were incorporated in response to stakeholder needs. Please accept our free download of the as9102 forms 1, 2 and 3 to help make the as9102 process a little easier and less time consuming. Foreign object debris control in aerospace and defense. As9102 aerospace first article inspection requirement.
The answers below are to questions about the standard that many. Product accountability raw material, specification and special processs, test verification shall be used if any material, special processes or functional testing are defined as a design requirement. As9102 first article inspection report fair guidelines. This sae aerospace standard as establishes documentation requirements for the first article inspection fai. The purpose of this standard is to provide a consistent. These standards are sold by the techstreet website, a reseller of iso standards that includes iso, sae, iatf, and other standards. Jesd 625, requirements for handling electrostaticdischargesensitive esds devices free pdf eia583, packaging material standards for moisture sensitive items free pdf tr3. Faqs updated 19 february 2015 the 9102 standard is used to standardize the documentation of first article inspection fai in aviation, space, and defense. This standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product. First article inspection is a lmmfc requirement that conforms to as9102. B issued revised 200008 201410 superseding as9102a r aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate.
This standard establishes the baseline requirements for performing and documenting fai. The 9102 standard is used to standardize the documentation of first article inspection fai in. Standard as9102 technically equivalent writings published in all iaqg sectors. Standard issued 199911 revised 200901 superseding as9100b quality management systems requirements for aviation, space and defense organizations rationale this standard has been. As9102 first article inspection reports inspectionxpert. If you enjoyed this article, subscribe for updates improve your knowledge with our free resources on as9100 standard.
As9100d list of mandatory documents pdf white paper. Controlled documents are typically organized and written according to a hierarchy shown below. This document comes with our free notification service, good for the life of the document. As9102 form 3 characteristic accountability, verification and compatibility evaluation box 14. After fai is complete, buyer expects all subsequent production parts will be defect free. Standard society of aerospace automotive engineers because piloting a plane is just like driving a car dumbas9100c a smartass guide to as9100 issued 199911 revised 200901 rejected by. Get our complete guide to creating an as9102 revb compliant first article, a free fai template for excel, and learn how to use cmm data to automate your first article inspection report with fai software.
The features of a material or part whose variation has a significant influence on the fit. The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014. The purpose of this standard is to provide a consistent documentation requirement. Standard fai guidelines form 1 continued nonmodified standard catalog itemscots commercial off the self are to be placed on form 1, as noted per as9102 rev b. As9100, as9102, as9103, fai software, tdp discus software. This standard specifies requirements in a structured framework to plan and complete actions of the product realization cycle which are necessary to ensure quality products are delivered on time, while satisfying cost performance targets. Knowing what documents and records are necessary for as9100d can be confusing. When completing field 15, part number, on form1, enter the part number and the. Although as9100 rev d requires the production process. References to as9102 in this document refer to the revision in effect at the time of the po. This standard was revised to emphasize the value of the first article inspection fai. As9102 was updated rev b, the most recent version, is the standard used by most companies.
Should there be a conflict between the requirements of this standard and applicable statutory or regulatory requirements, the applicable statutory or regulatory requirements shall take precedence. Jesd 625, requirements for handling electrostaticdischargesensitive esds devices free pdf eia583, packaging material standards for moisture sensitive items free pdf. In addition, the aerospace industry published nas 3500, which defines greater details about the technical data package tdp and. Standard fai guidelines form 1 continued nonmodified standard catalog itemscots commercial off the self are to be placed on form 1, as noted per as9102. Free as9110 faqs stepbystep implementation instruction along with all of the free as9110 materials we also offer as9110 document templates, as9110 software, as9110 procedure downloads, and as9110 download information that will all help you on the road to certification. This international standard specifies requirements for a quality management system where an organization a needs to demonstrate its ability to consistently provide product that meets customer and applicable statutory and. Effectively manage inspection plans and results, then generate reports to as9102 or other standards or in a custom format. As9102, aerospace first article inspection requirement, is an international standard integrated with the iso 9001 quality management system requirements. Manufacturer representatives partner with pdi to support missioncritical systems with highgrade power transformation, distribution, monitoring and management solutions. Copies of as9102 and the fai forms may be obtained from the. As9100 requires a great focus on establishing and complying with design requirements. The standard form 3 in this tutorial has been modified to include a column for the recording of measurement equipment used during the inspection of the fai part and is required only if requested. Pdis global presence, custom capabilities, commitment to quality, and proven reliability provide worldclass power quality services necessary for missioncritical applications.
Quality manual addresses each area of the standard. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. As9102 was developed in 1998 by international aerospace quality group iaqg to significantly improve quality and reduce cost in the value stream. As9102 was updated rev b, the most recent version, is the standard used by most. Background advanced product quality planning apqp is a process developed in the late 1980s by a commission of experts. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102. As9102 describes the details for first article inspection while as9103 defines the expectations for statistical process control. This manual is used internally to guide the companys employees through the various requirements of the iso 9001. Should there be a conflict between the requirements of this standard. An introduction to as9102 first article inspection reports fais. First article inspection 9102b updated faqs page 1 revision date. No registration required start qacad software free.
The purpose of this standard is to provide a consistent documentation requirement for aerospace components first article inspection. Determination that key characteristic and critical item requirements are identified, as applicable see. Use inspection manager to automatically extract manufacturing and inspection requirements from any pdf drawing or 2d blueprint and instantly create complete bill of characteristics in data format. Seller may work to the latest version of as9102, if desired, at no additional cost, price or fee to the po. Part number accountability shall be used to identify the part that is being first article inspected and associated subassemblies or detail parts. This white paper is designed to clear up any misunderstandings regarding documents required by this standard. Purchase transactions are conducted on techstreets secure site and are not combined with a purchase from as9100store. F35 program teammates bae systems limited and northrop grumman corporation shall perform fais in accordance with as9102, including flow down of as9102 for procured products, except those that meet the requirements of paragraph h above. Although as9100 rev d requires the production process verification required under clause 8. B issued revised 200008 201410 superseding as9102a r aerospace first article inspection requirement rationale this standard. International aerospace standard 9102 latest released revision. Learn more about the evolution of as9102 since it was first released in 2000 and the differences between.
Import your part cmm report into your project and have the measurement results auto. First article inspection fai guidebook lockheed martin. As part of our software solution, inspection manager generates as9102 and aiag standard reports and effectively manage inspection plans and results. Should there be a conflict between the requirements of this standard and applicable statutory or regulatory. As rev a aerospace first article inspection requirement. Variation management of key characteristics as9103. Inspectionxpert helps you balloon your part drawings and create your inspection report in minutes, not hours.
B issued revised 200008 201410 superseding as9102a r aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. Variation management of key characteristics as9103 expectation column 1 1 point column 2 2 points column 3 3 points column 4 4 points column 5 5 points 2. Title multilayer prototypes quality manual document identification qm revision 007 page 6 of 41 uncontrolled if printed 6 2. Quality manual addresses each area of the standard with a statement explaining how the organization maintains compliance to requirements.
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